DFMEA – Design Failure Mode And Effect Analysis

DFMEA means Design failure mode and effect analysis; in practice is a group of tasks that evaluate and uncover potential failures in a process or product.

DFMEA (Design failure mode and effect analysis) highlights the causes and effects of such failures.

A typical DFMEA analysis will use a template like the one below.

Table of Contents

INDUSTRIES THAT USE DFMEA 

  • Manufacturing
  • Healthcare
  • Software development

STEPS TO DEVELOP A DFMEA ANALYSIS 

  1. Define product requirements
  2. Brainstorming potential failure
  3. Analyze effects
  4. Finding the potential cause
  5. Describe control for possible causes
  6. Evaluate the occurrence rate 
  7. Assign a risk priority number 
  8. Define a corrective action plan
  9. After the correction plan is implemented, re-evaluate the risk priority number 

What’s the difference between DFM, DFA, and DFMA?

PFMEA – Process Failure Mode and Effects Analysis